Smoked Texas-Style Breakfast Sausage Links

🕐 1.5-2 hours (plus 30 min prep and optional 1 hr drying)🍽 About 12 links (6 servings)

Homemade breakfast sausage links seasoned with TexasBBQRub Original and smoked over apple wood. These are a step above anything you can buy at the store -- juicy, snappy, and full of smoky flavor.

TexasBBQRub Original

This recipe uses

TexasBBQRub Original

2-time American Royal People's Choice Award winner. Classic Texas flavor: bold, slightly sweet, hint of heat. Perfect for all BBQ.

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Ingredients

  • 2 lb pork shoulder (coarsely ground)
  • 1/2 lb pork fatback, diced in 1/4 in cubes
  • 2 tsp kosher salt
  • 1 tsp freshly cracked black pepper
  • 1 tsp sweet paprika
  • 1/2 tsp garlic powder
  • 1/2 tsp onion powder
  • 1/4 tsp crushed red pepper flakes (optional for heat)
  • 1/4 cup TexasBBQRub Original
  • 1/4 cup ice-cold water
  • Natural hog casings (10-12 mm) -- enough for about 12 in links

Instructions

  1. Prep the Meat: Chill the pork shoulder, fatback, and grinder parts (blade and bowl) for at least 30 min. This keeps the mixture cold and improves texture.
  2. Grind: Using a coarse 3/4-inch plate, grind the meat and fat into a large bowl.
  3. Season: Sprinkle salt, pepper, paprika, garlic/onion powders, red-pepper flakes, and TexasBBQRub over the meat. Mix gently with clean hands until evenly distributed.
  4. Add Water: Drizzle the ice-cold water in a thin stream while folding the meat; this helps bind the sausage and creates a smoother bite.
  5. Stuff: Rinse casings in warm water, then slip onto the stuffing tube. Feed the seasoned mixture into the casings, twisting every 12-inch to form links. Prick any air bubbles with a pin.
  6. Dry-Cure (Optional): Place links on a rack in the refrigerator uncovered for 1 hour to develop a pellicle; this gives a richer smoke adhesion.
  7. Preheat Smoker: Heat your smoker to 225 degrees F using a mild wood such as apple or cherry for a sweet, unobtrusive flavor.
  8. Smoke: Arrange sausage links on the grate, leaving space for airflow. Smoke until the internal temperature reaches 160 degrees F -- about 1.5-2 hours.
  9. Rest: Remove from the smoker, tent loosely with foil, and let rest 5 minutes. This redistributes juices.
  10. Serve: Slice or serve whole with extra TexasBBQRub on the side, toasted buns, or as a hearty breakfast addition.

Bill's Pitmaster Tips

  • Making your own breakfast sausage is easier than you think — and the flavor is miles ahead of store-bought.
  • The pellicle (that dry skin from the fridge step) is what makes the smoke stick.

Pro Tips

  • Keep everything at or below 40 degrees F until the mix is stuffed; you will get firmer, juicier links.
  • A dry surface after the 1-hour fridge step dramatically improves smoke adherence (the pellicle).
  • Apple + a pinch of oak gives a balanced sweet-smoky profile that lets the TexasBBQRub shine.
  • If you prefer a snap, finish the links with a brief 5-minute sear over direct heat (about 350 degrees F) before resting.
  • Uncooked links can be frozen raw for up to 3 months; cooked links keep 4 days in the fridge.

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